【Mechanical refurbishment】
| Items | Before | After |
|---|---|---|
| Column Scraping | Verticality of Y,Z axis 0.06mm Verticality of X,Z axis 0.08mm |
Verticality of Y,Z axis 0.003mm Verticality of X,Z axis 0.004mm |
| Replace the linear guideway of X,Y,Z axis. | Verticality of Y,Z axis 0.05mm Table flatness 0.6mm |
Verticality of Y,Z axis 0.003mm Table flatness 0.010mm |
| Ball screw refurbishing | 0.1mm Clearance 0.1mm | 0.005mm Clearance 0.005mm |
| BT40 Spindle refurbishing | Spring plate replacement, grinding the inner hole of spindle, clamping replacement, dynamic balancing correction. | |
| The inner hole accuracy of spindle 0.02mm The accuracy of spindle test bar 0.05mm Pull force of spindle 150psi. |
The inner hole accuracy of spindle 0.002mm The accuracy of spindle test bar 0.002mm Pull force of spindle 900psi |
|
| Other replacements |
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【Electrical refurbishment】
- Overall testing/cleaning and maintenance:
Circuit disassembly and resume test, control cabinet cleaning, and controller cleaning. - Electrical components replacement/program renewal:
Signal tower, Lubricating oil machine, pulley set of front door, Y-axis micro switch, Y-axis rear linkage tube, tool arm motor. - Sheet metal replacement:
Machine enclosure and the chip removal protective cover of X,Y axis.
